Pneumatic training systems

No.	Item name	Specifications	QTY	IMAGE
1	Training table	Made of 1mm-2mm thick metal material; equipped with high-quality axle-type universal wheels.	1
2	Transition base plate	ABS synthetic fiber, precision molded and injection molded, attached to the valve.	1
3	Swivel casters	2.5mm high-quality steel; with self-locking function; roller bearing, installed at the bottom o the training platform.	4
4	Dedicated aluminum alloy panel	Dedicated Aluminum alloy with"T"shaped fitting and aluminum transition base plate overlap, installed on the training platform.	1
5	Silent air compressor	Air  pump  input  voltage: AC  110V/60Hz;  Motor power: 125W; Rated output pressure: 1.0Mpa; Air pump volume: 10L; Operating noise: < 40dB; with automatic power-off protection device	1
6	Filter     and     pressure regulating assembly	AC2000  Connector  diameter:  1/8”;  Rated  flow rate: 650L/min; Filter element accuracy: 40µm;  Adjustable  pressure:  0.05-0.85MPa;  Maximum adjustable  pressure:  0.9MPa;   Water   filtration capacity: 15cc; Oil supply capacity: 25cc	1
7	Pressure regulating calve with pressure gauge	AR2000  Connector  diameter:  1/8”;  Rated  flow rate: 650L/min; Adjustable pressure range: 0.050.85MPa;  Maximum  adjustable  pressure: 0.95 MPa; Body material: Die-cast aluminum alloy	1

2. Basic component configuration (industrial)

5. Attachments

• System for assembling pneumatic circuits on training bench.
• Detachable components, quick-connect fittings, and clear symbology.
• Capability for direct and indirect control exercises.
• Cylinder actuation capability.
• Speed control capability.
• Timing capability.
• Limit switch capability.
• Logic function capability.
• Pneumatic memory capability.
• Impulse valve capability.
• Sequencing and pressure regulation capability.
• Air preparation unit with filter, regulator, and pressure gauge.
  • • Working Pressure Range: 0.5–12 bar (adjustable via manual knob).
    • Filtration Grade: 40 µm (removes solid particles and condensate).
    • Nominal Flow Rate: 750 LPM.
    • Connections: Quick-connect fittings for Ø6 mm hose (inlet and outlet).
    • Integrated Accessories:
    • Direct-reading pressure gauge for line pressure monitoring.
    • Manual shut-off valve for safe system isolation.
    • Oil mist lubricator (adjustable).
    • Body Material: Transparent polycarbonate (for viewing the condensate level) and metal/nickel-plated components.

• Shut-off valve.
  • • Maximum Working Pressure: 120 bar.
    • Recommended Operating Pressure: 60 bar.
    • Nominal Flow Rate: Up to 10 LPM (compatible with compact educational models).
    • Connection to the Process: Quick connections without leaks (Quick Couplings) or G1/4"threads.
    • Operation: Manual via ergonomic lever with visible locking position.
    • Body Material: Machined steel or high resistance anodized aluminum.
    • Operating Temperature: -10°C to +60°C.

• Distributor block.
  • • Maximum Working Pressure: 120 bar
    • Recommended Operating Pressure: 60 bar
    • Nominal Flow Rate: Up to 10–15 LPM (compatible with standard training pumps)
    • Process Connections:
    • 1 main inlet from the power unit
    • 6 distribution outlets using leak-free quick couplings
    • Body Material: Machined steel or high-strength anodized aluminum
    • Integrated Accessories: Optional ports for installing general pressure monitoring gauges
    • Operating Temperature: -10°C to +60°C

• 2 normally closed 3/2-way push-button valves.
• • • Initial State: Normally Closed (NC); flow opens when the button is pressed.
    • Working Pressure Range: 0–10 bar (standard pneumatics).
    • Nominal Flow Rate: Approx. 300–400 LPM (depending on the internal passage size).
    • Process Connection: Quick-connect fittings for Ø4 mm hose (inlet and outlet).
    • Body Material: High-strength engineering plastic or anodized aluminum.
    • Actuation: Ergonomic push button with optional locking mechanism on some advanced models.
    • Operating Temperature: -10°C to +60°C.

• 1 normally open 3/2-way push-button valve.
  • • Working Pressure Range: 0–10 bar
    • Nominal Flow Rate: Approx. 300–400 LPM
    • Process Connection: Quick-connect fittings for Ø4 mm hose
    • Body Material: High-strength engineering plastic or anodized aluminum
    • Actuation: Ergonomic push button with automatic spring return
    • Operating Temperature: -10°C to +60°C

• • • Working Pressure Range: 0–10 bar
    • Nominal Flow Rate: Approx. 300–400 LPM (depending on the internal passage size)
    • Process Connection: Quick-connect fittings for Ø4 mm hose (5 ports: 1 inlet, 2 outlets, 2 exhausts)
    • Body Material: High-strength engineering plastic or anodized aluminum
    • Operation: Rotary selector knob with fixed (maintained) or spring return positions (depending on the specific set variant)
    • Operating Temperature: -10°C to +60°C

• 1 normally closed 3/2-way selector valve.
• • • Initial State: Normally Closed (NC); allows fluid flow only when the knob is activated.
    • Working Pressure Range: 0–10 bar.
    • Nominal Flow Rate: Approx. 300–400 LPM.
    • Process Connection: Quick-connect fittings for Ø4 mm hose (3 ports: 1 inlet, 1 outlet, 1 exhaust).
    • Body Material: High-strength engineering plastic or anodized aluminum.
    • Actuation: Rotary selector knob with automatic spring return to the initial position.
    • Operating Temperature: -10°C to +60°C.

2 normally closed 3/2-way roller-lever valves.

• • • Working Pressure Range:
    • Pneumatic: 0–10 bar.
    • Hydraulic (signal/pilot): Up to 50–120 bar (depending on the specific FESTECH hydraulic series model, e.g., Ref. 15049 is 2/2-way, but adapters are available).
    • Nominal Flow Rate: Approx. 300–400 LPM (Pneumatic) / 1–5 LPM (Signal Hydraulic).
    • Process Connection: Quick-connect fittings for Ø4 mm hose (Pneumatic) or leak-free hydraulic quick-connect fittings.
    • Body Material: Anodized aluminum or high-strength engineering plastic.
    • Actuation: Lever with rotating roller to reduce friction and wear during contact with cams or cylinder stops.
    • Operating Temperature: -10°C to +60°C.

• 2 pneumatic proximity sensors with cylinder mounting.
• • • Power Supply: DC 10–30 V (electronic models) or no external power supply (mechanical reed switch).
    • Signal Output: PNP, Normally Open (NO), with LED status indicator.
    • Switching Current: Max. 200 mA.
    • Switching Frequency: Up to 500 Hz (electronic) or bounce-limited (reed switch).
    • Mounting: Adjustable stainless steel band or T-slot clip for direct attachment to the pneumatic cylinder body (typical diameters Ø16–Ø25 mm).
    • Operating Temperature: -25°C to +70°C.

• 1 normally closed pneumatic timer.
• • • Delay Time Range: Manually adjustable from 0.1 to 30 seconds.
    • Working Pressure Range: 1.5–8.5 bar.
    • Process Connection: Quick-connect fittings for Ø4 mm hose.
    • Body Material: Engineering plastic or anodized aluminum.
    • Adjustment: Micrometer screw to regulate the accumulator's filling/draining flow and thus modify the time.
    • Operating Temperature: -10°C to +60°C.

• 1 sequence valve.
• • • Maximum Working Pressure: 120 bar
    • Recommended Operating Pressure: 60 bar
    • Pressure Adjustment Range: Typically adjustable via micrometer screw (e.g., 10–100 bar, depending on the specific model).
    • Nominal Flow Rate: Up to 10 LPM (compact training models).
    • Process Connection: Leak-free quick couplings or G1/4"threads.
    • Drainage: External drain required to ensure accurate pressure adjustment.
    • Body Material: Machined steel or high-strength anodized aluminum.
    • Operating Temperature: -10°C to +60°C.

• 1 3/2-way valve, pneumatically actuated on one side.
• • • Working Pressure Range: 0–10 bar.
    • Minimum Pilot Pressure: Typically 1.5–2 bar to ensure reliable switching.
    • Nominal Flow Rate: Approx. 300–400 LPM.
    • Process Connection: Quick-connect fittings for Ø4 mm hose (3 ports: 1 inlet, 1 outlet, 1 exhaust).
    • Body Material: High-strength engineering plastic or anodized aluminum.
    • Actuation: Integrated pilot port that receives a compressed air signal to move the valve against the spring force.
    • Operating Temperature: -10°C to +60°C.

• 1 5/2-way valve, pneumatically actuated on one side.
• • • Working Pressure Range: 0–10 bar
    • Minimum Pilot Pressure: Typically 1.5–2 bar to ensure reliable switching
    • Nominal Flow Rate: Approx. 550–800 LPM (depending on internal passage size)
    • Process Connection: Quick-connect fittings for Ø4 mm hose (5 ports: 1 inlet, 2 outlets, 2 exhausts)
    • Body Material: Anodized aluminum or high-strength engineering plastic
    • Actuation: Integrated pilot port that receives a compressed air signal; includes manual override for testing
    • Operating Temperature: -10°C to +60°C

• 3 5/2-way impulse valves, pneumatically actuated on both sides.
• • • Working Pressure Range: 0–10 bar.
    • Minimum Pilot Pressure: Typically 1.5–2 bar to ensure reliable bidirectional switching.
    • Nominal Flow Rate: Approx. 550–800 LPM (depending on internal passage size).
    • Process Connection: Quick-connect fittings for Ø4 mm hose (5 ports: 1 inlet, 2 outlets, 2 exhausts).
    • Body Material: Anodized aluminum or high-strength engineering plastic.
    • Actuation: Two integrated pilot ports; no return springs are used, allowing the position to be maintained indefinitely without energy consumption until the opposite signal is received.
    • Operating Temperature: -10°C to +60°C.

• 1 OR function circuit selector (shuttle valve).
• • • Working Pressure Range: 1–10 bar.
    • Nominal Flow Rate: Up to 550–857 LPM (depending on the specific model, e.g., Ref. 12351/12401).
    • Process Connection: Quick-connect fittings for Ø4 mm hose (3 ports: 2 inlets, 1 outlet).
    • Body Material: Transparent engineering plastic or anodized aluminum (for internal viewing in some educational models).
    • Internal Mechanism: Moving element (ball or poppet) that seals the lower pressure inlet.
    • Operating Temperature: -10°C to +60°C.

• 2 AND function dual-pressure valves.
• • • Working Pressure Range: 1–10 bar
    • Nominal Flow Rate: Up to 550 LPM
    • Process Connection: Quick-connect fittings for Ø4 mm hose (3 ports: 2 inlets, 1 outlet)
    • Body Material: Transparent engineering plastic or anodized aluminum (for internal viewing in some educational models)
    • Internal Mechanism: Moving element (ball or poppet) that shifts toward the lower pressure side, blocking that inlet and allowing flow only when both pressures are present and balanced
    • Operating Temperature: -10°C to +60°C

• 1 quick-exhaust valve.
• • • Working Pressure Range: 0–10 bar
    • Nominal Flow Rate:
    • Actuator Inlet/Outlet: Up to 150 LPM
    • Direct Exhaust: Up to 550 LPM (designed for low restriction)
    • Process Connection: Quick-connect fittings for Ø4 mm hose (3 ports: 1 pressure inlet, 1 cylinder connection, 1 silent exhaust)
    • Body Material: Transparent engineering plastic or anodized aluminum (for internal viewing in some educational models)
    • Internal Mechanism: Moving element (poppet or ball) that seals the pressure inlet when the cylinder exhales, opening the direct exhaust port
    • Operating Temperature: -10°C to +60°C

• 2 one-way flow control valves (throttle check valves).
• • • Maximum Working Pressure: 120 bar
    • Recommended Operating Pressure: 60 bar
    • Nominal Flow Rate: Up to 10 LPM (compact training models)
    • Process Connection: Leak-free quick couplings or G1/4"threads
    • Adjustment: Manual adjustment via needle screw or graduated scale knob for fine flow regulation
    • Body Material: Machined steel or high-strength anodized aluminum
    • Operating Temperature: -10°C to +60°C

• 1 single-acting cylinder.
• • • Maximum Working Pressure: 50–120 bar (depending on whether it is a transparent or standard industrial model).
    • Standard Educational Dimensions:
    • Piston Diameter: 20 mm or 25 mm.
    • Rod Diameter: 12 mm or 18 mm.
    • Effective Stroke: 100 mm to 200 mm.
    • Process Connection: Hydraulic port compatible with leak-free quick couplings from the FESTECH system.
    • Return Mechanism: Integrated high-strength spring or gravity/external load return.
    • Body Material: Anodized aluminum or machined steel; transparent polycarbonate version for visual educational models.
    • Operating Temperature: -10°C to +60°C.

• 1 double-acting cylinder.
• • • Maximum Working Pressure: 120 bar
    • Recommended Operating Pressure: 60 bar
    • Standard Educational Dimensions:
    • Piston Diameter: 16 mm, 20 mm, or 25 mm
    • Rod Diameter: 10 mm, 12 mm, or 18 mm
    • Effective Stroke: 200 mm or 300 mm
    • Process Connection: Hydraulic ports compatible with leak-free FESTECH quick couplings.
    • Body Material: Anodized aluminum or high-strength machined steel
    • Integrated Accessories: Some models include a magnetic sensor for end-position detection or a transparent graduated scale for internal viewing.
    • Operating Temperature: -10°C to +60°C

• 1 pressure regulator with pressure gauge.
• • • Working Pressure Range:
    • Hydraulic: 0–120 bar (typically adjustable 10–100 bar).
    • Integrated/Associated Pressure Gauge:
    • Range: 0–100 bar (Hydraulic)
    • Accuracy: Class 1.6%.
    • Diameter: 40–60 mm.
    • Process Connection: G1/4"thread or leak-free quick couplings compatible with the training system.
    • Adjustment: Manual via ergonomic knob with lockin
    • g nut to maintain the setting.
    • Body Material: Machined steel or anodized aluminum (Hydraulic);
    • Nominal Flow Rate: Up to 10 LPM (Training Hydraulics).

• 2 additional pressure gauges.
• • • Measurement Range: 0–100 bar (standard for educational systems up to 120 bar working pressure).
    • Accuracy: Class 1.6% (high accuracy for calibration and monitoring practice).
    • Dial Diameter: 60 mm (clear reading at an educational distance).
    • Process Connection: Standard thread or leak-free hydraulic quick-connect (compatible with the set's coupling system).
    • Available Options: Standalone model or integrated with a 4–5 port distribution block for simultaneous monitoring.
    • Housing Material: Stainless steel or impact-resistant plastic.
    • Operating Temperature: -10°C to +60°C.

• Flexible tubing (minimum 10 m).
• Maximum Working Pressure: 120 bar
• Inner Diameter: Typically 4 mm or 6 mm (compatible with leak-free quick-connect fittings)
• Material: Synthetic core resistant to hydraulic oil, textile/metal reinforcement, outer cover resistant to abrasion and oils
• Connectors: Quick couplings made of steel/nickel-plated brass at both ends
• Operating Temperature: -40°C to +125°C
• Minimum Bending Radius: 80 mm