Order No.: GT2025030502
Product description
The integrated training system adopts pure electric vehicle and modular design, including five modules below:
1. Battery management system module,
2. Motor drive and control system module,
3. Air conditioning system module,
4. Power steering system module,
5. Vehicle electrical system module.
6. Start Guides for each module for study and practical training. 
 
This integrated training system can fully demonstrate the structural composition and working principle of various systems of pure electric vehicles. Five modules connected together can demonstrate the working process of various systems of electric vehicles, and can provide training on fault setting and troubleshooting for each system. It is an ideal pure electric vehicle teaching equipment for various universities and colleges.
 
Suitable EV: BYD Dolphin (new car)
 
1.BMS system module
Module P.N.: EVM01
Picture for reference only:
BMS system trainer
Technical parameter:
Dimension: about 2200x1360x1350mm (LxWxH)
Product description
This training module is based on EV power batteries and management systems, can truly demonstrates the structural composition of electric vehicle batteries and management systems; It needs to connect EVM02 and EVM05 modules to demonstrate the working process of a pure electric vehicle battery management system. It is equipped with intelligent fault modules and can provide training on fault setting and troubleshooting.
There are more than 10 connection points for measuring internal signals.
And the battery pack consists of more than 4 cells combined.
Product composition
NO
Name
Spec
Quantity
1
Battery pack
According to car model
1
2
Battery management ECU
According to car model
1
3
High voltage connection cable
According to car model
1
4
Low voltage connection cable
According to car model
1
5
Test panel with color circuit Schematic
According to car model
1
6
Fault setting module
Intelligent type
1
7
Swivel caster with brake
Diameter 75mm
6
Training Courses:
1. Safe operation of power batteries
2. Understanding the structure of power batteries
3. Understanding the BMS structure of power batteries
4. Disassembly and assembly of power battery sealing strip
5. Power battery pack replacement
6. Power battery insulation test
7. Power battery voltage detection
8. Power battery temperature detection
9. Power battery capacity test
10. Power battery temperature test
11. Understanding the Battery voltage detection
12. BMS fault setting and troubleshooting.
13. Lithium battery charging and discharging
 
2. Motor drive and control system module
Module P.N.: EVM02
Picture for reference only:
motor drive trainer
Technical parameter:
Dimension: about 1600x1350x1350mm(LxWxH)
Product description:
This training module adopts the original electric vehicle drive motor system, which truly demonstrates the composition and structure of the electric vehicle drive motor system. It needs to be connected to modules EVM01, EVM03 and EVM05 to demonstrate the working process of the electric vehicle motor drive system and control system. It is equipped with an intelligent fault module, which can provide training on fault setting and troubleshooting.
There are more than 15 connection points for measuring.
Product composition
Motor drive system:
NO
Name
Spec
Quantity
1
Drive motor with transmission
According to car model
1
2
Drive half shaft
According to car model
1
3
Brake cylinder
According to car model
1
4
Brake claw assembly
According to car model
1
5
Brake pedal and Accelerator pedal
According to car model
1
6
Brake vacuum pump
According to car model
1
7
Brake booster drum
According to car model
1
8
ABS master cylinder
According to car model
1
9
Cooling water tank and fan
According to car model
1
10
High voltage connection cable
According to car model
1
11
Dashboard
According to car model
1
12
Shift lever
According to car model
1
13
Start switch
According to car model
1
14
OBD diagnostic seat
According to car model
1
15
Low voltage connection cable
According to car model
1
16
Test panel with color circuit schematic
According to car model
1
17
Fault setting module
Intelligent type
1
18
Swivel caster with brake
Diameter 75mm,
4
Control system:
NO
Name
Spec
Quantity
1
Inverter assembly
According to car model
1
2
Charging port
According to car model
1
3
High voltage connection cable
According to car model
1
5
Low voltage connection cable
According to car model
1
6
High Voltage Relay
According to car model
1
7
Test panel with color circuit schematic
According to car model
1
8
Fault setting module
Intelligent type
1
9
Swivel caster with brake
Diameter 75mm,
4
Training Courses:
Motor drive system:
1. Disassembly and assembly of mechanical transmission assembly;
2. Function introduction of main component;
3. Measurement of drive system working signal
4. Measurement of drive motor working speed signal
5. Drive system fault setting and troubleshooting
6. Drive motor temperature signal measurement
Control system:
1. Function introduction of the main components of the control system
2. Work principles introduction of the control system
3. Signal measurement of control system
4. Control system fault setting and troubleshooting
3. Air conditioning system module
Module P.N.: EVM03
Picture for reference only:
ev training equipment
Technical parameter:
Dimension: about 1300x1000x1350mm(LxWxH)
Product description
This training module adopts the original electric vehicle air conditioning system, which truly displays the composition and structure of the electric vehicle air conditioning system. It needs to be connected to modules EVM02 and EVM05, which can demonstrate the working process of the electric vehicle air conditioning system. It is equipped with an intelligent fault module, which can provide training on fault setting and troubleshooting.
There are more than 15 connection points for measuring.
Product composition
NO
Name
Spec
Quantity
1
Evaporation box assembly
According to car model
1
2
Air conditioning pipe
According to car model
1
3
Condenser
According to car model
1
4
Cooling fan
According to car model
1
5
Compressor
According to car model
1
6
Pressure Sensor
According to car model
1
7
Heater
According to car model
1
8
Circulating pump
According to car model
1
9
Air conditioning control panel
According to car model
1
10
High voltage connection cable
According to car model
1
11
Low voltage connection cable
According to car model
1
12
Test panel with color circuit schematic
According to car model
1
13
Fault setting module
Intelligent type
1
14
Swivel caster with brake
Diameter 75mm,
4
Training Courses:
1. Structure and working principle of air conditioning system
2. Disassembly and assembly of air conditioning pipelines
3. Disassembly and assembly of air conditioning compressor
4. Evacuation and filling of refrigerant for air conditioning
5. Working voltage measurement of air conditioning compressor
6. Data and signal measurement of air conditioning control unit
7. Measurement of cooling and heating control signals in air conditioning systems
8. Fault set and troubleshooting of air conditioning system
4. Power steering system module
Module P.N.: EVM04
Picture for reference only:
power steering system trainer
Technical parameter:
Dimension: about 2000x1150x1350mm(LxWxH)
Product description
This training module adopts the original power steering system of electric vehicles, which truly demonstrates the composition and structure of the front axle and power steering system of electric vehicles. It needs to be connected to the EVM05 module to demonstrate the working process of the pure electric vehicle power steering system. It is equipped with an intelligent fault module, which can provide training on fault setting and troubleshooting.
There are more than 10 connection points for measuring.
Product composition
NO
Name
Spec
Quantity
1
Steering wheel
According to car model
1
2
Steering column
According to car model
1
3
Steering machine
According to car model
1
4
Front axle
According to car model
1
5
Tire
According to car model
2
6
Brake claw assembly
According to car model
2
7
Steering sensor
According to car model
1
8
Steering motor
According to car model
1
9
Low voltage connection cable
According to car model
1
10
Color Circuit Schematic Panel
According to car model
1
11
Fault setting module
Intelligent type
1
12
Swivel caster with brake
Diameter 75mm
4
Training Courses:
1. Function introduction of the main components of the electric power steering system;
2. Functional demonstration of electric power steering system;
3. Electric power steering system sensor actuator electrical signal measurement;
4. Fault setting and troubleshooting of electric power steering system
 
5.The entire electrical system module
Module P.N.: EVM05
Picture for reference only:
ev training equipment
Technical parameter:
Dimensions: Car body: BYD dolphin: 4125*1770*1570 (LxWxH)  (according to car model)
            Test panel: about 1800x700x1800mm(LxWxH)
Product description
This training module is based on the original electrical system of electric vehicles. By dissecting the vehicle body, it comprehensively displays the composition structure of the vehicle's instrument system, lighting system, wiper system, horn system, electric window system, and electric door lock etc. It needs to be connected to all the 4 other modules to demonstrate the working process of the pure electric vehicle electrical system. It is equipped with a testing panel and can provide various electrical signal measurement training. It is equipped with an intelligent fault module, which can provide training on fault setting and troubleshooting.
There are more than 20 connection points for measuring.
Product composition
NO
Name
spec
Quantity
1
Cutaway car body
According to car model
1
2
Left headlight
According to car model
1
3
Right headlight
According to car model
1
4
Left fog light
According to car model
1
5
Right fog light
According to car model
1
6
Left rear tail light
According to car model
1
7
Right rear tail light
According to car model
1
8
Combination Switch
According to car model
1
9
Left front door
According to car model
1
10
Right front door
According to car model
1
11
Left rear door
According to car model
1
12
Right rear door
According to car model
1
13
Door lock motor
According to car model
1
14
Window motor
According to car model
1
15
Window switch
According to car model
1
16
Low voltage connection cable
According to car model
1
17
Low voltage battery
According to car model
1
18
Fuse box
According to car model
1
19
Body ECU
According to car model
1
20
Wiper motor
According to car model
1
21
Wiper water jet motor
According to car model
1
22
Test panel
According to car model
1
23
Fault setting module
Intelligent type
1
24
Test panel
According to car model
1
25
Swivel caster with brake
Diameter 75mm,
4
Training Courses:
1. Structural and composition introduction of the various electrical systems in electric vehicles
2. Demonstration of the working process of various electrical systems in electric vehicles
3. Testing of various electrical systems in electric vehicles:
1) Headlamp test
2) Rear tail light test
3) Central control door lock test
4) Water spray wiper test
5) Audio system test
6) Electric rearview mirror test
7) Vehicle CAN bus signal test
4. Disassembly and assembly of the main electrical system:
1) Disassembly and assembly of lighting system
2) Disassembly and assembly of central control door locks and windows
3) Disassembly and assembly of water jet wiper
4) Disassembly and assembly of audio system
5) Disassembly and assembly of electric rearview mirrors
5. Fault setting and troubleshooting of the entire electric vehicle electrical system

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